Jagatjit Group Maize Thresher Mini
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Description
- About Product
| Specification | Details |
| Brand | Jagatjit Group |
- About Product
| Specification | Details |
| Brand | Jagatjit Group |
| Model Name | Maize Thresher / Maize Thresher Mini |
| Implement Type | Maize Thresher / Maize Sheller / Corn Thresher |
| Category | Post-Harvest Processing |
| Compatible Tractor Power | 35-40 HP |
| Price Range | ₹2,10,000* – ₹3,25,000* (varies by model and dealer) |
- Key Specification and Technology Jagatjit Maize Thresher
| Specification | Details |
| Thresher type | Single-crop / Maize-specific / Corn sheller type |
| Threshing capacity | 1000-1500 kg/hr (depending on maize moisture content) |
| Threshing cylinder type | Spike-tooth cylinder with specialized corn shelling mechanism |
| Threshing drum diameter | Approximately 690-750 mm (27-30 inches) |
| Threshing drum length | Approximately 1000-1200 mm |
| Concave clearance | Adjustable for different maize cob sizes |
| Cylinder speed | 1000-2500 RPM (optimized for maize kernels) |
| Fan/Blower capacity | 2 blowers with air velocity for efficient cleaning |
| Sieve specifications | Specialized mesh sieves for maize kernel separation |
| Overall dimensions | Length × Width × Height: Approximately 4000 × 1600 × 2400 mm |
| Weight | Approximately 1500-1670 kg (unladen weight) |
| Tractor power requirement | 35-40 HP minimum |
| Mounting type | Tractor-mounted / PTO driven / Portable |
| Drive system | PTO driven through tractor power transmission |
| PTO speed requirement | 540 RPM standard |
| Frame material | Mild steel (MS) / High-tensile steel construction |
- Technical Specifications Jagatjit Maize Thresher
| Specification | Technical Details |
| Threshing efficiency | 95-98% maize kernel separation efficiency |
| Grain damage rate | Less than 2% through specialized shelling mechanism |
| Cleaning efficiency | 95-98% grain purity through dual blower system |
| Separation loss | Less than 1% minimal grain loss |
| Field capacity | 0.5-0.8 hectares per hour (4-6 hectares per day) |
| Fuel consumption | Based on tractor consumption (approximately 3-5 liters per hour) |
| Grain output rate | 1000-1500 kg/hr depending on maize variety and moisture content |
| Cob handling capacity | Separate cob outlet for efficient waste disposal |
| Moisture content suitability | Optimal at 14-18% maize moisture range for best results |
| Multi-crop compatibility | Specialized for maize/corn processing (various maize varieties) |
| Operating conditions | Temperature range: 10-45°C, suitable for Indian climatic conditions |
| Maintenance intervals | Daily cleaning, weekly greasing, monthly inspection, seasonal overhaul |
| Spare parts availability | Available through Jagatjit dealer network across India |
| Warranty coverage | Standard manufacturer warranty with authorized service support |
- Agricultural Benefits and Applications of Jagatjit Maize Thresher
The Jagatjit Maize Thresher delivers specialized grain separation designed exclusively for maize/corn processing, with engineering optimized for efficient kernel removal from cobs while minimizing kernel damage. The specialized cylinder mechanism removes kernels cleanly from corn cobs while the dual blower system efficiently removes chaff, silk, and cob debris for clean grain output.
Efficient grain separation occurs through the maize-specific design where cobs are processed through the specialized threshing cylinder that gently removes kernels without crushing or breaking them, ensuring premium market quality. The separate cob outlet efficiently disposes of processed cobs, keeping the operation clean and organized while facilitating cob collection for livestock feed or other agricultural uses.
Quality preservation remains paramount as the optimized cylinder speed and specialized shelling mechanism prevent kernel breakage and damage, producing whole kernels that command premium prices in grain markets. Post-harvest processing optimization reduces manual labor dramatically compared to traditional hand-shelling methods that require extensive time and physical effort.
Waste reduction through efficient threshing with minimal grain loss ensures maximum farmer returns from maize harvests, while the dual blower cleaning system produces market-ready grain requiring minimal additional processing or cleaning operations.
- Enhanced Farming Efficiency through Jagatjit Maize Thresher
Time-saving benefits transform maize post-harvest operations by processing 1000-1500 kg grain per hour compared to 30-50 kg per person per day through manual shelling, representing 200-300 times productivity improvement. Labor cost reduction eliminates the need for multiple seasonal workers traditionally required for maize shelling during harvest seasons.
Increased productivity enables faster harvest cycles as farmers can immediately process harvested maize rather than stockpiling cobs for later manual shelling, reducing storage requirements and enabling faster market access. Consistent performance regardless of maize variety and moderate moisture variations ensures reliability during the critical post-harvest period.
Operational flexibility makes the Jagatjit Maize Thresher suitable for medium and large-scale maize farming operations through compatibility with standard 35-40 HP tractors widely available across Indian agriculture. The portable design with wheels facilitates easy movement between fields and storage locations, enabling flexible operational deployment.
- Versatile Crop Applications through Jagatjit Maize Thresher
Maize grain production represents the core application with the specialized design optimized for yellow maize, white maize, and sweet corn varieties, efficiently removing kernels from various cob sizes and shapes.
Sweet corn processing benefits from gentle kernel removal that prevents damage to tender sweet corn kernels, maintaining quality for premium market sales where whole, undamaged kernels command highest prices.
Seed maize production utilizes the low-damage shelling capability for producing quality seed stock where kernel integrity directly affects germination rates and seed certification standards.
Fodder maize processes efficiently with the machine handling various maize types while the separate cob collection enables complete utilization of harvest byproducts for livestock feeding programs.
Commercial maize farming operations maximize the machine’s capacity through continuous operation during harvest seasons, with custom hiring potential enabling entrepreneurial farmers to provide shelling services to surrounding agricultural communities.
- Performance Specifications of Jagatjit Maize Thresher
| Performance Parameter | Measurement Range |
| Threshing rate | 95-98% efficiency |
| Cleaning effectiveness | 95-98% grain purity |
| Grain breakage | Less than 2% |
| Separation accuracy | 98-99% grain recovery |
| Operating cost per hour | ₹300-450* (based on tractor fuel consumption and labor) |
- Farmer Decision Support
Farm Size Recommendations
Medium farms (10-50 acres maize) find the Jagatjit Maize Thresher ideal with its 1000-1500 kg/hr capacity processing maize harvests efficiently at ₹2,10,000-3,25,000* price range, offering excellent value for specialized maize operations.
Large farms (above 50 acres maize) benefit from the reliable processing capability enabling rapid harvest completion, with the machine’s specialized design ensuring consistent quality across extended operational hours during peak harvest periods.
Custom hiring operations gain competitive advantage through maize-specific services, with the machine’s capacity and specialized features attracting maize farmers seeking professional shelling services, enabling profitable season-long operations.
Crop-specific Recommendations
Yellow maize cultivation represents primary application with the machine optimized for processing commercial yellow maize varieties grown for grain markets, animal feed, and industrial applications.
Sweet corn production benefits from gentle kernel handling maintaining premium quality for fresh market sales where undamaged whole kernels command significant price premiums.
Seed maize operations utilize the low-damage processing for producing certified seed stock, with kernel integrity preservation critical for maintaining germination standards and seed quality certifications.
Budget-wise Categorization
Mid-range category positions the Jagatjit Maize Thresher at ₹2,10,000-3,25,000* with specialized maize processing capabilities, dual blower cleaning, quality construction, and proven performance offering excellent value for maize-focused farming operations.
ROI calculation indicates payback within 2-3 harvest seasons for farmers processing 10+ acres maize annually, with custom hiring income accelerating returns for entrepreneurial operations serving maize farming communities.
Financing options include government subsidies under agricultural mechanization schemes, with easy installment plans making specialized threshers accessible to progressive maize farmers.
- Maintenance and Care of Jagatjit Maize Thresher
Daily maintenance requires thorough cleaning of sieves and grain collection areas, removal of cob debris and silk residue from cylinder and concave areas, inspection of belt tension and condition, and comprehensive lubrication of moving parts.
Weekly care includes bearing and pivot point greasing at all lubrication points, detailed sieve inspection for mesh damage or clogging from maize residue, bolt tightening across frame and component connections, and blower blade inspection.
Monthly inspection focuses on threshing cylinder tooth condition assessment, drive belt wear evaluation, specialized shelling mechanism verification, and comprehensive system operation testing under load conditions.
Seasonal preparation demands complete overhaul including cylinder tooth inspection and replacement if worn, specialized shelling component verification, belt and pulley replacement if showing wear, and comprehensive cleaning before off-season storage.
Component replacement focuses on regularly monitored parts including cylinder teeth optimized for maize, specialized sieve screens, drive belts, bearings, and blower fan components based on wear indicators and operational hours.
Troubleshooting guide addresses issues such as incomplete kernel removal (cylinder speed too slow), excessive kernel breakage (cylinder speed too fast or improper spacing), poor cleaning (blower speed adjustment needed), and cob jamming (feed rate too high).
Professional servicing through authorized Jagatjit dealers ensures genuine parts availability, proper technical adjustments for maize-specific requirements, and warranty coverage maintenance.
- Longevity Factors of Jagatjit Maize Thresher
Build quality features durable frame construction from mild steel with reinforced stress points, robust cylinder construction with replaceable maize-specific teeth, and component reliability through designs proven across thousands of operational hours.
Material specifications incorporate corrosion resistance through protective surface coatings, wear protection at high-friction points through hardened steel components, and structural integrity through proper welding and secure fastening throughout construction.
Operational lifespan extends beyond 10-12 years with proper maintenance, regular component replacement per wear schedules, and appropriate operation within recommended parameters for maize moisture content and feed rates.
Resale value retention remains strong due to Jagatjit brand reputation established since 1983, continued demand for specialized maize threshers in used equipment markets, and documented performance history attracting buyers.
Upgrade possibilities exist through enhanced shelling mechanisms, improved blower systems for better cleaning, advanced sieve configurations, and productivity improvements through optimized cylinder designs.
FAQs Section
Q1: What tractor horsepower (HP) is required for Jagatjit Maize Thresher?
The Jagatjit Maize Thresher requires a minimum of 35-40 HP tractor for optimal operation and full capacity utilization. The thresher operates through PTO-driven connection at 540 RPM, compatible with most standard tractors from all major brands including Mahindra, Swaraj, John Deere, Sonalika, New Holland, and other Indian tractor manufacturers.
Q2: What types of crops can be threshed using Jagatjit Maize Thresher?
The Jagatjit Maize Thresher is specialized exclusively for maize/corn processing, handling various maize varieties including yellow maize, white maize, sweet corn, and seed maize. Its specialized design optimizes performance specifically for corn kernel removal from cobs, making it ideal for farmers focused on maize cultivation.
Q3: What is the threshing capacity and efficiency rate of Jagatjit Maize Thresher?
The Jagatjit Maize Thresher delivers threshing capacity of 1000-1500 kg per hour depending on maize variety and moisture content with threshing efficiency of 95-98% kernel separation. Cleaning efficiency reaches 95-98% grain purity through the dual blower system, while maintaining kernel damage rates below 2% for premium market quality.
Q4: How does Jagatjit Maize Thresher help in post-harvest processing and grain quality?
The Jagatjit Maize Thresher enhances post-harvest processing through specialized kernel separation mechanism, thorough cleaning via dual blowers removing silk and chaff, and quality preservation through optimized cylinder speed preventing kernel breakage. The separate cob outlet facilitates clean operations while producing market-ready grain commanding premium prices.
Q5: Why is threshing cylinder type and speed important in Jagatjit Maize Thresher?
Threshing cylinder type and speed determine kernel damage rates and separation efficiency in maize processing. The specialized spike-tooth cylinder operating at optimized speeds (1000-2500 RPM) provides balance between complete kernel removal and minimal breakage. The maize-specific cylinder design accommodates various cob sizes while maintaining gentle kernel handling for premium quality output.
Q6: Is Jagatjit Maize Thresher compatible with all tractor brands and models in India?
The Jagatjit Maize Thresher operates with any tractor brand providing 35-40 HP minimum power through standard PTO connection at 540 RPM. Universal compatibility includes Mahindra, Swaraj, John Deere, Sonalika, New Holland, Massey Ferguson, and all other major tractor brands operating in India, making it accessible regardless of existing tractor equipment.
Q7: What about grain cleaning and separation accuracy in Jagatjit Maize Thresher?
Grain cleaning and separation accuracy reaches 95-98% purity through the specialized dual blower system that efficiently removes corn silk, chaff, broken cob pieces, and other impurities. Specialized sieves designed for maize kernels collect clean grain while the separate cob outlet removes waste efficiently, producing market-ready grain requiring minimal additional processing.
Q8: How does Jagatjit Maize Thresher compare to manual threshing methods?
The Jagatjit Maize Thresher processes 1000-1500 kg per hour compared to 30-50 kg per person per day through manual maize shelling, representing 200-300 times productivity improvement. Beyond speed advantages, mechanical shelling delivers superior kernel quality with consistent whole kernels, dramatically reduced labor costs, and eliminated physical strain associated with manual corn shelling operations.
Q9: What maintenance schedule should be followed for Jagatjit Maize Thresher?
Daily maintenance includes cleaning sieves and removing cob debris, inspecting belts, and lubricating moving parts. Weekly care requires bearing greasing, detailed cleaning of residue accumulation, and bolt tightening. Monthly inspection covers cylinder condition and belt wear. Seasonal preparation involves complete overhaul with component inspection and replacement. Following this schedule ensures optimal performance and extends equipment lifespan beyond 10-12 years.
Q10: What warranty and after-sales service support is available for Jagatjit Maize Thresher?
Jagatjit Group, established in 1983, provides standard manufacturer warranty for the Maize Thresher with authorized service support through their extensive dealer network across India. Spare parts remain readily available through established distribution channels, with technical support accessible through Jagatjit dealers and service centers nationwide ensuring reliable post-purchase support.
How TractorXpert Help
TractorXpert helps farmers choose the right thresher implement by comparing models, prices, features, and benefits from different manufacturers, enabling informed purchasing decisions that save money and improve post-harvest processing efficiency. Through detailed specifications highlighting specialized maize processing capabilities, transparent pricing reflecting regional and model variations, and thorough performance analysis, TractorXpert delivers comparative intelligence for optimal equipment selection.
The platform reduces grain wastage by highlighting threshing efficiency rates of 95-98%, kernel damage percentages below 2%, and cleaning capabilities that distinguish specialized maize threshers from general-purpose models while detailed capacity specifications guide farm size matching. Enhanced overall farm productivity through precise and effective threshing solutions becomes achievable as farmers access comparative information about processing speeds of 1000-1500 kg/hr, maize-specific engineering, operating costs per hour, and performance metrics differentiating specialized equipment from conventional threshers.
TractorXpert empowers farmers to process their harvested crops quickly and efficiently while maintaining exceptional grain quality through detailed analysis of specialized shelling mechanisms, optimized cylinder speeds, dual blower cleaning systems, and maize-specific engineering that preserves kernel integrity for premium market prices. Reducing manual labor dependency happens naturally when farmers understand capacity specifications that eliminate grueling hand-shelling operations, power requirements, and specialized features that transform maize post-harvest processing from physically demanding manual work into efficient mechanical operations.
Ensuring optimal separation of grains from cobs for maximum agricultural yield and profitability becomes the ultimate outcome as TractorXpert guides farmers toward threshers matching specific crop focus, farm sizes, and operational requirements. From medium maize farmers processing 10-50 acres to large commercial operations handling 100+ acres, from fresh market sweet corn producers to seed maize operations requiring premium kernel quality, TractorXpert delivers comprehensive comparative analysis transforming post-harvest operations from labor-intensive bottlenecks into efficient, profitable agricultural mechanization success stories that enhance farmer profitability through specialized maize processing technology designed specifically for Indian maize farming conditions and market requirements.
Product General Information
Brand Name:
Jagatjit Group
Model Name:
Maize Thresher Mini
Implement Type:
Thresher
Category:
Post Harvest
Compatible Tractor Power:
35-40 HP
Engine
Transmission
Implement Type:
Thresher
Category:
Post Harvest
Power Take off
Dimension & Weight
Hydraulics
Wheels
Cutting Mechanism
Reel
Threshing and Cleaning
Capacity
Other Information
₹ 340000
₹ 1L
₹ 25L
6.5 %
6%
26%
12
12
60
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